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cable and wire harness assembly

Being a cable and wire harness assembly manufacturer from the past 44 years in the USA, we provide the highest quality wire and cable harness assembly solutions in various industrial applications. We provide custom simple to complex cable and wire harness assemblies with quick turnaround to fulfil any industrial requirements.

It is crucial to provide the best cables, and their ability to transmit signals should be the finest in the industry.

Our experts fulfil any simple to complex and small to large cable harness assemblies, wire harnesses, assemblies, and custom boards requirements at our state-of-the-art manufacturing facilities.

Cable and Wire Harness Assembly Quote

Capabilities

We provide cable and wire harness assembly by using advanced techniques and software like CAD which molds the layout ideas into product drawings.

Ribbon cables

Fiber optical cable assemblies

Coaxial Cable

Stainless and synthetic cables

Sheet Metal Stamping & Bending & Powder Coating

Custom Cable Harness

Electromechanical Assemblies

Halogen Free Cable

ETFE-, FEP-, PFA-, Cables and Wires

CABLE AND WIRE HARNESS ASSEMBLY SERVICES

  • Prototype Development
  • Connector tooling
  • Wire leads and sets
  • Assembly Packaging
  • Printing of heat shrink
  • Automated wire processing
  • Sonic Welding
  • Installation
  • Testing
  • Custom wire harness assembly boards

Applications

  • For automatic systems, HVAC controls computers, and electronic appliances.
  • Used in various applications from installing wires on the assembly boards to crimping terminals.
  • The cable and wire harness assembly can be used precisely by heavy-duty vehicles, electronic equipment, electronic sports equipment, and other crucial industrial equipment.

CABLE HARNESS ASSEMBLY MANUFACTURING STANDARDS

IPC/WHMA-A-620C

  • This IPC standard of cable harness assembly includes multiple applications.
  • It will show the manufacturability and design of the cable harness as per the environment.
  • Availability of simple language.
  • It focuses on the ultimate performance of the product.
  • It also consists of a feedback system, where you can register your concerns for improvement.

IPC A-610

  • It is the acceptability standard for cable and wire harness assembly, which indicates the pictorial document of ample characteristics.

High voltage test for class 2 cables

  • If the wire is having some smaller gaps between the isolated conductors, then the resultant voltage will get some breakdown, and affect the total current transmission in the cable.
  • We prepare the wire harness assembly boards by keeping all the things in mind and prepare the cable harness assembly with the creepage distance > 2 mm, ensures the complete transmission.
  • When the same cable is tested with 1000 VDC, then the gap is stretched to 0.15 mm, ensuring the quality of the cable harness assembly.

WHY US?

  • We are an ISO 9001:2015, ISO 13845:2016, and AS 9100 rev D certified wire harness assembly company who focuses on the quality, and turnaround of the services.
  • The range of cable and wire harness assemblies meet all the IPC standards and are available at a competitive price. 
  • We met all our commitments with our expertise team and the latest technology in delivering the cable and wire harness assemblies and boards.
  • Another main concentration is on our improved cable harness potentials like cutting and crimping using automatic machine, tinning using soldering with temperature-controlled soldering irons, using high tech electromechanical equipment, antistatic facility, crimping tools, test jig, etc.
  • We ensure the final product or solution with advanced and varied testing methods.

FAQs

1. What is cable harness assembly?

Cable harness assembly is a group of cables or sub-assemblies for transmission of any electrical power or signal supply. The cables are tied together by a sturdy material like conduit, electrical tape, vinyl, rubber, a weave of extruded string, or a combination of any.

2. What is a wire harness assembly board?

A wire harness assembly board is a full-size illustration or layout which represents all the components and their placement. It serves as the workbench for the harness. While the wire harness assembly is a group or subset of wires, connectors, or terminals for use in any kind of electrical devices, products, components, etc.

3. In which applications, cable and wire harness assemblies are used?

Based on different sizes and complexity, Cable harness and wire harness assemblies are used in industrial control, medical, telecommunication and many other industrial applications.

4. What’s the difference between cable harness assembly and wire harness assembly?

Well, a cable harness assembly is a group of 2 or more wires. While the wire harness is a basic exterior coating which covers the smaller wires and cables inside. Ultimately, it is a protective outer layer to cover up cables and wires.

5. Do Technotronix provide UL certified cable and wire harness assembly?

Yes.

6. Why is UL certification necessary for cable and wire harness assemblies?

UL Certified cable assemblies and wire harness assemblies are necessary to identify that product as globally safe to use. It is a must and necessary for consumer safety before any installation of cable assemblies and wire harness assemblies.

7. Do you have clients from other countries?

Yes. We have many clients nationally (USA and North America). Also, we have clients from Europe (Germany, France, Italy, Spain, Switzerland, etc.), UK, Australia, and New Zealand.

8. What’s your standard lead time for manufacturing cable and wire harness assemblies?

Our standard lead time may vary from 24 hours to 1 week. It will depend on many factors including custom requirements, complexity of product, quantity of products, where to deliver, etc.

Do you have any cable harness assembly requirements? Request a free cable harness assembly quote. Alternatively, email BoM, Gerber files, and other required details at sales@technotronix.us or call us 714/630-9200.

PCB Assembled in 24 hours

Best Turn around time for Prototype PCB assembly. Kitted and Turn-Key option as per customers requirement.