Prototype PCB Assembly
At Technotronix, we recognize the need for assessing the efficacy of your PCB design so that costly mistakes can be avoided at a later date. Full-spec, Prototype PCB assembly allow you to test the design as well as the performance of your boards much before final production. There is clearly, a lot that is riding on the success of these prototypes. To this end, we undertake custom prototype PCB assembly, where we assemble your unique PCB designs in small quantities as also undertake comprehensive testing, to ensure that they meet your exact requirements. Our quick PCB prototype assembly ensures that your time-to-market is significantly improved and that you stand to gain a major competitive advantage.
Technotronix facilitates prototype PCB assembly services, which are no-fuss and have an exacting attention to detail. Our advanced systems and techniques such as the automated layout analysis go a long way in ensuring that any errors are eliminated.
A range of satisfied clients with custom prototypes for industries such as consumer electronics, aerospace, defense, telecommunication, medical and other mission critical industries, stand as the greatest testimony to our success.
Prototype PCB Assembly Capabilities
What we bring to Prototype PCB Assembly is the same unstinting focus on quality that we bring to our high volume PCB Assembly projects. Our cross-functional team is fully equipped to handle all aspects of the Assembly Process, beginning from component procurement. You can rest assured that with our state-of-the-art facility and over 4 decades of experience in PCB Assembly, we will do full justice to your design. With our technical expertise, we are fully poised to handle any requirements Irrespective of the complexity of design and the number of layers. Our capabilities include:
- Automated and manual part loading
- Handling BGAs and fine pitch components for high-density FR-4 boards!
PCB Assembly Prototypes - Preset Board features
| Capability | Standard |
|---|---|
| Layer Count | 2-6 layers, Other as per custom specification. |
| Standard |
Industry standard 0.062" FR-4 laminate. Standard 1oz. finished copper weight. Minimum trace & space to guarantee manufacturability .006 Inch. |
| Dimension |
Smallest board dimension .35 inch in one direction; (square board = .64 x .64.) Maximum board size is 12 x 14 (to 168 sq-inches) |
| Alternative Finish |
Tin lead or Silver finish or Gold finish 24 drill sizes available (finished size after plating):.008, .014, .020, .025, .029, .033, .036, .040, .043, .046, .053, .061, .067, .080, .087, .093, .100, .110, .125, .141, .151, .167, .193, .251 (.008 available with 4 and 6 layer only) Green soldermask over bare copper (SMOBC) Hot Air Level (HAL). 1 or 2-sided silkscreen (also known as "legend" or "nomenclature"). |
| Robust Testing Protocols |
Design & Bill of Material validation Standard electrical validation test (EVT) via flying probe Visual inspection |
| RoHS Compliant | Lead-Free RoHS Compliant Board option available on every service type with no added lead-time or added costs! |
Prototype PCB Assembly Deliverables
Prototype PCB Assembly - 2 layers
Tin Lead Reflow (or Silver) (or Gold) No Silkscreen No Solder mask 23 Preset Drill Sizes up to 200pc PCB prototype
Prototype PCB Assembly - 2,4 and 6 layers
SMOBC (HAL) (or Lead-Free Silver) (or Gold) + Silkscreen + Soldermask 23 to 24 Preset Drill Sizes up to 200pc PCB prototype
Technotronix Advantage
Turnkey Prototype PCB Assembly
The added advantage of partnering with us is that we offer full and partial turnkey prototype PCB assembly. From PCB prototyping to component purchase and Assembly, we provide all the services under one roof. What this means for you is not just the fact that you can do away with the hassle of procuring components and dealing with multiple vendors, but you also have more time that you can use for your core functions. The fact that the turnkey facility is available even at the prototype stage, implies that even at low volumes you benefit from the optimal costs that we offer.
Quick Turn Around Time
Time, as they say, is money. This is especially true of the highly competitive consumer electronics industry where PCBs find extensive usage. What you cannot, therefore, afford is large lead times when it comes to the most crucial part of your equipment- its PCB. This is the exact reason why, we at Technotronix, offer quick turnaround times when it comes to your Prototype PCB Assembly. In turn, this means that if there are any changes in your design, you can make them much faster and get into production. All of this is made possible on account of our long-standing relationship with component manufacturers as also our unparalleled technical expertise and years of experience in PCB Assembly.
Competitive Prices
At Technotronix, we offer high quality prototype PCB Assembly at the most cost-effective rates. This is on account of our efficient sourcing of components through our wide network. The long-standing relationships that our procurement team has with suppliers, ensures that the task of component procurement is optimized. What this also means is that you can count on us for hard to be sourced parts. With no unauthorized substitution of parts, you are certain that quality isn’t being compromised at the altar of cost.
The fact that we use highly advanced processes and also offer cost-effective packaging options culminate into extremely competitive rates for you.
Efficient Servicing
Being a one-stop shop for your PCB Prototype Assembly requirements, what we also offer is complete peace of mind with an efficient communication flow. Not only do you not have to worry about spending time back and forth with multiple touch points, our quick response time is a major advantage.
Whether you are looking at PCB Assembly Prototyping Services for the purpose of reviewing your design or from the point of view of pre-production quality testing, we have you fully covered. With our high quality prototype assembly, you can move on to the mass production stage with full confidence.
To have your prototype designed and built, all you need to do is to provide us with your Bill of Materials, Gerber Files and indicate the quantity that you require. The rest of the process as you would witness for yourself, is extremely seamless.
