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PCB Prototype

ISO 9001:2015 | AS9100 Rev. D Certified | IPC-A-610 CLASS 1-2-3 | J Std 001E Class I, II, and III

Technotronix facilitates PCB prototyping services with a unique way of using advanced techniques like automated layout analysis, algorithms & custom technical specimens depending on the Gerber file and BOM (Bill of Materials) required for a particular prototype. PCB prototype is the basic sample of product that is built with the primary aim of testing the functionality of the design ideas. Our experience in this genre allows us to build PCB prototypes in just 24 hours.

We strongly focus on our client requirements and product quality. Our quick turn custom prototype circuit board services will be delivered within the timeframe provided by the client. Adapting a full-fledged inspection system and pre-production check ensure its quality.

We deliver multilayered quick-turn prototypes, combined surface mount, chip-on-board (COB), testing, and custom PCB prototypes. We fulfil industrial requirements of defense, medical, electronics, renewable energy, telecommunication, and more.

Our flexibility reaches to deliver full, partial turnkey and consigned PCB assembly with custom prototyping services. To solve the problems pertaining to low volume and highly complex assemblies, we acute flying probe testing. It helps to detect the missing components and validate the component placement.

PCB Prototype Quote
PCB Prototype Quote

Capabilities of Printed Circuit Board Prototypes

PCB Prototyping

PCB Prototype service - 2 layers

Tin Lead Reflow (or Silver) (or Gold) No Silkscreen No Solder mask 23 Preset Drill Sizes up to 200pc PCB prototype

PCB Prototyping Service

PCB Prototype service - 2,4 and 6 layers

SMOBC (HAL) (or Lead Free Silver) (or Gold) + Silkscreen + Soldermask 23 to 24 Preset Drill Sizes up to 200pc PCB prototype

Other Capabilities

Capabilities of Turnkey PCB assembly
ITEM DESCRIPTION
Board Thickness 0.4mm to 2.4 mm
Board Dimensions As per Requirement
Min. Hole Size 0.2mm to 0.3mm
Copper Thickness 35μm, 70μm, 105μm
Solder Mask Color As per Requirement
Silk Screen Color Black, White
Controlled Impedance 25 Ω to 120 Ω
Kapton tape thickness 0.07 mm
Angular ring (minimum) Available
Drill file Depends on the circuit design
Press-fit hole Depends on the design
Gold Fingers Available
UL and date code marking Available

Preset Board Features

  • 2-6 layers up to 200pc.
  • Industry standard 0.062" FR-4 laminate.
  • Standard 1oz. finished copper weight.
  • Minimum trace & space to guarantee manufacturability .006 Inch.
  • Smallest board dimension .35 inch in one direction; (square board = .64 x .64.)
  • Maximum board size is 12 x 14 (to 168 sq-inches)
  • Tin lead or Silver finish or Gold finish
  • 24 drill sizes available (finished size after plating):.008, .014, .020, .025, .029, .033, .036, .040, .043, .046, .053, .061, .067, .080, .087, .093, .100, .110, .125, .141, .151, .167, .193, .251 (.008 available with 4 and 6 layer only)
  • Green soldermask over bare copper (SMOBC) Hot Air Level (HAL).
  • 1 or 2 sided silkscreen (also known as "legend" or "nomenclature").

Lead-Free RoHS compliant PCB prototyping option is available on every service type with no additional lead-time or no additional costs!

PCB Prototype Service

PCB Prototyping Process

DFM Review

In DFM review, our engineering team will identify end-of-life (EOL) components if any, layout enhancements, and opportunities to increase efficiency. The purpose of this process is to resolve any potential manufacturing issues immediately.

Material, Components selection and Kit Prep

Our team will work on material and components gathering from trusted suppliers and vendors, guaranteeing quality.

Board Fabrication

In this stage, we will review Gerber files received from customers to kick start the PCB fabrication process.

Assembly & Test

At our manufacturing unit, the prototype specialist assigned to your project goes to your board through each step. From there, the process will continue for the fast-track process, silk screen, soldering, guiding your board through inspection and testing.

Completed Prototype Product Delivery

With our quick NPI process, your PCB prototype product will be delivered with required documentation packages, test certificates (if applicable), and other components if any.

Why Choose Technotronix as PCB Prototype Manufacturer Company?

  • We have more than 44 years of experience in delivering printed circuit board prototyping services.
  • We have a state-of-the-art unit to manufacture printed circuit boards, assemble any components, and build prototypes.
  • With in-house testing, customers will get mass production of PCB prototype in a cost-effective way.
  • Our team tests the overall design and detects the problems quickly. It will help to save extra costs & time; and ensure that the final product performs efficiently.
  • We follow ISO 9001:2015 quality management system to offer standard & quality services meet PCB prototype requirements for various industrial applications such as electronics, medical, telecommunication, or any.
  • Whether you require low volume, or high-volume PCB prototype services for over 10,000 pieces, we work on all types of projects.
  • With our PCB prototype capabilities and the newest technologies, we ensure that our customers will get what they want and when they want.
  • Lead-free, RoHS-compliant PCBs are available depending on the customer's requirements.
  • Client satisfaction is our primary goal! We considered the security and safety concerns of industry and carried out the solution based on industrial standards and guidelines!

PCB Prototype Services for various industries

Our PCB prototyping services serve several critical industrial applications. Here are some key industrial applications:

Electronics and Consumer Goods

PCB prototypes are essential for developing and testing new electronic products, including smartphones, laptops, wearables, and home appliances. It enables electronics manufacturers to iterate designs, validate functionality, and optimize performance before mass production.
Read More About Electronics and Consumer Goods

Telecommunications

The telecommunications industry relies on PCB prototypes for developing network infrastructure equipment, including routers, switches, base stations, and optical transmission systems. The accurate and quick-turn PCB prototype enable telecommunications companies to expand network capacity, improve data transmission speeds, and support emerging technologies such as 5G and Internet of Things (IoT)
Read More About Telecommunications

Energy and Utilities

PCB prototypes are used in energy and utility applications for developing smart grid systems, renewable energy systems, and power distribution equipment. These prototypes enable energy providers to monitor and manage energy resources more efficiently, integrate renewable energy sources, and improve grid resilience and reliability.
Read More About Energy and Utilities

Automotive

The automotive industry relies on PCB prototypes for developing advanced electronic systems used in vehicles, such as engine control units (ECUs), infotainment systems, advanced driver assistance systems (ADAS), and electric vehicle (EV) components. Our PCB prototyping services enable automotive manufacturers to enhance safety, efficiency, and connectivity in modern vehicles.

Aerospace and Defense

PCB prototypes play a critical role in the aerospace and defense sectors for developing mission-critical systems such as avionics, radar systems, navigation equipment, and communication systems. PCB prototypes undergo rigorous testing and validation to ensure reliability, durability, and performance in harsh environments.

Medical Devices and Healthcare

PCB prototypes are essential for developing medical devices and equipment used in diagnosis, treatment, and patient monitoring equipment including medical imaging systems, patient monitoring devices, implantable devices, and diagnostic equipment. Our PCB prototyping services enable medical device manufacturers to meet regulatory requirements and deliver safe and effective healthcare solutions.

Industrial Automation

PCB prototypes are integral to industrial automation systems, including programmable logic controllers (PLCs), human-machine interfaces (HMIs), robotics, and industrial sensors. With our comprehensive printed circuit board prototyping services manufacturers enables to optimize manufacturing processes, improve productivity, and enhance operational efficiency in industrial settings.
Read More About Industrial Automation

FAQs

Yes, as part of the PCB prototyping solution, we offer assembly and testing services, providing a one-stop solution for PCB prototype development.

Different methods of PCB prototyping includes:

  • Etching: Using chemicals to remove copper from a copper-clad substrate.
  • CNC Milling: Cutting away copper using a computer-controlled machine.
  • 3D Printing: Building up layers of conductive or insulating material to create the circuit.
  • Inkjet Printing: Depositing conductive ink onto a substrate using an inkjet printer.
  • Laser Direct Structuring (LDS): Using a laser to activate a surface for subsequent metallization.

Yes, various testing methods such as continuity testing, functional testing, and automated testing, we ensure the prototype functions as intended and meets the design specifications.

Yes, alongside PCB prototyping, we also offer additional services such as PCB assembly, PCB fabrication, PCB layout, PCB manufacturing, and technical support.

To choose the right PCB prototyping service provider, consider factors like reputation, experience, capabilities, cost, turnaround time, quality assurance, and what kind of customer support electronics manufacturer provide.

Typical turnaround times for PCB prototyping services range from a few days to a few weeks, depending on factors like complexity, quantity, chosen method, and the service provider's capabilities.

PCB Prototypes are samples of products manufactured to test quality, performance, and functionality of the design.

Yes, we offer 24 hours quick turn PCB prototypes without sacrificing the quality of PCB boards.

Yes

Yes, our highly experienced team is able to provide custom finish (such as OSP, ENIG, ImAg, ENIG etc) services based on your requirements.

Yes.

Yes, we offer both RoHS compliant or lead-free PCB prototypes.

We provide PCB prototype in minimum 1 x 1 inches and maximum in 18 x 20 inches size.

We offer PCB prototyping services like multi layered quick turn prototype, combined surface mount, chip-on-board (COB) and many other custom prototypes. Get a quick quote for any type of your requirements.

The cost of PCB prototypes is depending on the various factors including amount of materials, labor work, components, quantity, complexity of product and more. Once we receive your quote request, we will get back to you with quotation.

To get a quote for PCB prototyping, fill out this PCB prototype quote form with all the specifications and requirements & submit it. We will get back to you soon. In case you have any urgent requirements, you can also get in touch with us via [email protected] or 714/630-9200.

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Do you have any PCB Prototype requirements? Request a free PCB Prototype quote. Alternatively, email BoM, Gerber files, and other required details at [email protected] or call us 714/630-9200.

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PCB Assembled in 24 hours

Best Turn around time for Prototype PCB assembly.
Kitted and Turn-Key option as per customers requirement.
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