Cable and Wire Harness Assembly

Being a cable and wire harness assembly manufacturer for the past 40 years, Technotronix is established as a trustable manufacturer of the highest quality cable and wire harness assembly in California, USA. We operate every complex cable harness assembly using the latest technology and machinery.

Technotronix provides cable and wire harness assembly in military, and automotive high-end industrial applications to find out every complex cable harness assembly solution. It ranges from simple to every complex cable and wire harness assembly with quick turnaround time. It is crucial to provide the best cables, and their ability to transmit signals should be the finest in the industry. At Technotronix, you will find every custom solution to fulfil your needs in cable and wire harness assembly.

Our experts can build large cable harnesses and prepare the best cable and wire harness assembly using large and complex machines. It provides us the ability to simplify every complex issue in cable wire harness assembly.

Technotronix is specialized in layout and assembling of custom and complex cable and wire harness assemblies to address the needs of customers. We cater to the wide spread needs of our broad customer base of varied industries like aerospace, defense, telecommunication, medical etc.

Cable and Wire Harness Assembly Quote

Cable and Wire Harness Assembly Capabilities

We provide complete turnkey solutions with our PCB assembly capabilities like cable and wire harness assembly by using advanced techniques and software like CAD which molds the layout ideas into product drawings.

Quality is at the core of our manufacturing process. Another main concentration is on our improved cable harness potentials like cutting and crimping using automatic machine, tinning using soldering with temperature-controlled soldering irons, using high tech electro mechanical equipments, antistatic facility, crimping tools, test jig etc. We authenticate the final product or solution by our advanced and varied testing methods.

Ribbon cables

Fiber optical cable assemblies

Coaxial Cable

Stainless and synthetic cables

Sheet Metal Stamping & Bending & Powder Coating

Custom Cable Harness

Electromechanical Assemblies

Halogen Free Cable

ETFE-, FEP-, PFA-, Cables and Wires

Following are the cable and wire harness assembly services we offer:

Prototype Development
Connector tooling
Wire leads and sets
Assembly Packaging
Printing of heat shrink
Automated wire processing
Sonic Welding
Installation
Testing
Custom Wire Harness Assembly

Cable And Wire Harness Assembly Applications

Technotronix designs custom cable assembly for automatic systems, HVAC controls computers, electronic appliances, and defense equipment. We prepare the cable harnessing to meet every industrial requirement and maintain the standard of wire harness cables. Technotronix provide ample of cable and wire harness assembly solutions which can be used in your industry for any kind of applications.

With over 98% of assembled cables, we customize every cable harness & incorporate these cables' custom lengths. From installing wires on the assembly board to crimping terminals, we make sure to give durable cable and wire harness assembly services. The cable harness assembly board is prepared efficiently by passing it through several situations and ensuring these boards' quality.

Our comprehensive and standard services in cable and wire harness assembly are the best in every stage of production. Our management team and the latest technology help us to give our clients the fastest cable and wire harness assembly services. The range of cable and wire harness assemblies meet all the IPC standards and available at competitive prices. The cable and wire harness assembly will give you the most durable performance that can manage to survive in a complex environment. We met all our commitments in preparing the cable harness assembly and offer you the finest services in the genre.

cable and wire harness assembly standards

Technotronix gives you the best and durable cable and wire harness assembly. It makes sure to follow all the crucial standards to prepare a set of wires where the assembly is a process that takes a lot of hard work. The engineers of Technotronix combined this hard work with the latest technologies to find out any kind of custom cable and wire harness assembly manufacturing.

IPC/WHMA-A-620C

This IPC standard of cable harness assembly includes multiple applications.
It will show the manufacturability and design of the cable harness as per the environment.
Availability of simple language.
It focuses on the ultimate performance of the product.
It also consists of a feedback system, where you can register your concerns for improvement.

IPC A-610

It is the acceptability standard for cable and wire harness assembly, which indicates the pictorial document of ample characteristics of cable assembly process.
It must meet all the criteria to ensure the quality of cable and wire harness assembly, and Technotronix works with the best manufacturing process to prepare the cable harness assembly and wire harness assembly.

High voltage test for class 2 cables

If the wire is having some smaller gaps between the isolated conductors, then the resultant voltage will get some breakdown, and affect the total current transmission in the cable.
Technotronix prepare the wire harness assembly by keeping all the things in mind, and prepares the cable harness assembly with the creepage distance > 2 mm, which ensures the complete transmission of the cable harness assembly.
When the same cable is tested with 1000 VDC, then the gap is stretched to 0.15mm, which ensures the quality of the cable harness assembly you will get from Technotronix.

Benefits of Cable and Wire Harness Assembly

When it comes to cable and wire harness assembly companies, Technotronix is one of the leading companies in the USA. We work on our client's requirements by making short of giving the solution needs down to the most minute details.

Our cable harness and wire harness assembly service allow us to reduce costs. Our clients are our strength, and we optimize wire harness assembly as per the requirements by ensuring the safety and efficiency of cable wire harness assembly.

Technotronix works for Locomotive Mining, Broadcast Telecommunication, Aerospace, Aeronautics, Optoelectronics Solar, and other industries to offer the best cable and wire harness assemblies. If you search for the best cable and wire harness assembly to fulfil your company's needs, you need to contact Technotronix. Our experienced engineers will manage the rest of the operations that work to provide efficient cable and wire harness assembly.

WHY CHOOSE TECHNOTRONIX AS YOUR CABLE AND WIRE HARNESS ASSEMBLY PROVIDER?

Technotronix is an ISO 9001:2015, ISO 13845:2016, and AS 9100 rev D certified company that focuses only on the quality of cable and wire harness assembly. The certifications mark our unique ability in cable and wire harness assembly that every industry requires at a cost-efficient price.

We provide cable and wire harnesses for automotive machines, computers, HVAC controls to meet all the industrial requirements. The cable and wire harness assembly can be used precisely by heavy-duty vehicles, electronic equipment, aerospace equipment, police or Defense equipment, electronic sports equipment, and other crucial industrial equipment. It needs to give smooth operation to them. Technotronix always provides the best cable and wire harness assembly for you, from simple to complex.

Cable and Wire Harness Assembly FAQs

Cable harness assembly is a group of cables or sub-assemblies for transmission of any electrical power or signal supply.

Wire Harness Assembly is a group or sub set of wires, connectors or terminals for used in any kind of electrical devices, products, components, etc.

Based on different sizes and complexity, Cable harness and wire harness assemblies are used in industrial control, medical, telecommunication, military and many other industrial applications.

Well, a cable harness assembly is a group of 2 or more wires. While the wire harness is a basic exterior coating which covers the smaller wires and cables inside. Ultimately, it is a protective outer layer to cover up cables and wires.

Yes.

UL Certified cable assemblies and wire harness assemblies are necessary to identify that product as globally safe to use. It is must and necessary for consumer safety before any installation of cable assemblies and wire harness assemblies.

We are exporting wire harness assemblies and cable harness assemblies in USA, Europe (Germany, France, Italy, Spain, etc.), UK, Australia, New Zealand and more.

Our standard lead time may vary from 24 hours to 1 week. It will depend on many factors including custom requirements, complexity of product, quantity of products, where to deliver, etc.

You can use cable and wire harness assembly quote request form and submit information. Alternatively, you can email us BOM and Gerber files along with information of cable and wire harness assembly volume; type of cable and wire harness assembly and testing requirements at sales@technotronix.us or call us on 714/630-9200 in case any other clarification is required in respect to our cable and wire harness assembly.