Cable and Wire Harness Assembly

For over 44 years, we have proudly served as a premier cable and wire harness assembly manufacturer in the USA, specializing in custom cable harness assembly solutions for a wide range of industrial applications. Our expertise spans from simple to complex projects, ensuring quick turnaround times to meet diverse industrial requirements effectively.

At our advanced manufacturing facilities, we focus on delivering top-quality wire harness assemblies that excel in signal transmission. Our meticulous wire harness assembly process combines precision engineering with the latest technology to create custom solutions tailored to our clients' specific needs. Whether it's designing intricate cable harness assemblies or producing large-scale wire harnesses and custom boards, we prioritize reliability and performance in every product.

We are committed to exceeding industry standards by leveraging decades of experience and a commitment to innovation. Our dedicated team ensures that each wire harness assembly meets rigorous quality checks before delivery, ensuring consistency and reliability across all projects. As your trusted partner, we guarantee excellence in every aspect of cable harness assembly, supporting your business with robust, dependable solutions that stand the test of time.

Cable and Wire Harness Assembly Quote

Capabilities

We provide cable and wire harness assembly by using advanced techniques and software like CAD which molds the layout ideas into product drawings.

Ribbon cables

Fiber optical cable assemblies

Coaxial Cable

Stainless and synthetic cables

Sheet Metal Stamping & Bending & Powder Coating

Custom Cable Harness

Electromechanical Assemblies

Halogen Free Cable

ETFE-, FEP-, PFA-, Cables and Wires

Cable And Wire Harness Assembly Services

Prototype Development
Connector tooling
Wire leads and sets
Assembly Packaging
Printing of heat shrink
Automated wire processing
Sonic Welding
Installation
Testing
Custom wire harness assembly boards

Applications

For automatic systems, HVAC controls computers, electronic appliances, and defense equipment.
Used in various applications from installing wires on the assembly boards to crimping terminals.
The cable and wire harness assembly can be used precisely by heavy-duty vehicles, electronic equipment, police or defense equipment, electronic sports equipment, and other crucial industrial equipment.

Cable Harness Assembly Manufacturing Standards

IPC/WHMA-A-620C

This IPC standard of cable harness assembly includes multiple applications.
It will show the manufacturability and design of the cable harness as per the environment.
Availability of simple language.
It focuses on the ultimate performance of the product.
It also consists of a feedback system, where you can register your concerns for improvement.

IPC A-610

It is the acceptability standard for cable and wire harness assembly, which indicates the pictorial document of ample characteristics.

High voltage test for class 2 cables

If the wire is having some smaller gaps between the isolated conductors, then the resultant voltage will get some breakdown, and affect the total current transmission in the cable.
We prepare the wire harness assembly boards by keeping all the things in mind and prepare the cable harness assembly with the creepage distance > 2 mm, ensures the complete transmission.
When the same cable is tested with 1000 VDC, then the gap is stretched to 0.15 mm, ensuring the quality of the cable harness assembly.

Why Us?

We are a certified wire harness assembly company, adhering to ISO 9001:2015 and AS 9100 rev D standards, with a strong emphasis on quality and efficient service delivery. Our cable and wire harness assemblies are meticulously crafted to meet IPC standards, offered at competitive prices.

Backed by a skilled team and cutting-edge technology, we excel in delivering reliable cable and wire harness assemblies and boards. Our capabilities include advanced processes such as automated cutting and crimping, precise tinning with temperature-controlled soldering irons, and the use of high-tech electromechanical equipment in an antistatic environment. We employ specialized tools like crimping tools and test jigs to ensure superior quality throughout production.

Quality assurance is paramount, and we employ advanced testing methods to guarantee the performance and reliability of our final products. From initial design to final inspection, our commitment to excellence ensures that every cable and wire harness assembly meets the highest industry standards, serving diverse industrial needs effectively.

FAQs

Cable harness assembly is a group of cables or sub-assemblies for transmission of any electrical power or signal supply. The cables are tied together by a sturdy material like conduit, electrical tape, vinyl, rubber, a weave of extruded string, or a combination of any.

A wire harness assembly board is a full-size illustration or layout which represents all the components and their placement. It serves as the workbench for the harness. While the wire harness assembly is a group or subset of wires, connectors, or terminals for use in any kind of electrical devices, products, components, etc.

Based on different sizes and complexity, Cable harness and wire harness assemblies are used in industrial control, medical, telecommunication and many other industrial applications.

Well, a cable harness assembly is a group of 2 or more wires. While the wire harness is a basic exterior coating which covers the smaller wires and cables inside. Ultimately, it is a protective outer layer to cover up cables and wires.

Yes.

UL Certified cable assemblies and wire harness assemblies are necessary to identify that product as globally safe to use. It is a must and necessary for consumer safety before any installation of cable assemblies and wire harness assemblies.

Yes. We have many clients nationally (USA and North America). Also, we have clients from Europe (Germany, France, Italy, Spain, Switzerland, etc.), UK, Australia, and New Zealand.

Our standard lead time may vary from 24 hours to 1 week. It will depend on many factors including custom requirements, complexity of product, quantity of products, where to deliver, etc.

Do you have any cable harness assembly requirements? Request a free cable harness assembly quote. Alternatively, email BoM, Gerber files, and other required details at [email protected] or call us 714/630-9200.