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PCB Prototype

Technotronix facilitates PCB prototyping services with a unique way of using advanced techniques like automated layout analysis, algorithms & custom technical specimens depending on the Gerber file and BOM (Bill of Materials) required for a particular prototype. PCB prototype is the basic sample of product that is built with the primary aim of testing the functionality of the design ideas. Our experience in this genre allows us to build PCB prototypes in just 24 hours.

The prototype PCB boards are considered for rework if needed. We strongly focus on our client requirements and product quality. Our quick turn custom prototype circuit board services will be delivered within the timeframe provided by the client. Adapting a full-fledged inspection system and pre-production check ensure its quality.

We deliver multilayered quick-turn prototypes, combined surface mount, chip-on-board (COB), testing, and custom PCB prototypes. We fulfil industrial requirements of medical, electronics, renewable energy, telecommunication, and more.

Our flexibility reaches to deliver full, partial turnkey and consigned PCB assembly with custom prototyping services. To solve the problems pertaining to low volume and highly complex assemblies, we acute flying probe testing. It helps to detect the missing components and validate the component placement.

PCB Prototype Quote

Capabilities of Printed Circuit Board Prototypes

PCB Prototype service - 2 layers

Tin Lead Reflow (or Silver) (or Gold) No Silkscreen No Solder mask 23 Preset Drill Sizes up to 200pc PCB prototype

PCB Prototype service - 2,4 and 6 layers

SMOBC (HAL) (or Lead Free Silver) (or Gold) + Silkscreen + Soldermask 23 to 24 Preset Drill Sizes up to 200pc PCB prototype

Other Capabilities

  • The thickness of the board - 0.4mm to 2.4 mm
  • Dimensions of the board- Depends on the demand
  • Hole size (minimum) - 0.2mm to 0.3mm
  • The thickness of copper - 35μm, 70μm, 105μm
  • Solder mask as per color requirement
  • Angular ring (minimum)
  • Silkscreen - Black, White
  • Drill file- Depends on the circuit design
  • Impedance control- 25 Ω to 120 Ω
  • Kapton tape thickness- 0.07 mm
  • Press-fit hole- Depends on the design
  • Gold fingers
  • UL and date code marking

Preset Board Features

  • 2-6 layers up to 200pc.
  • Industry standard 0.062" FR-4 laminate.
  • Standard 1oz. finished copper weight.
  • Minimum trace & space to guarantee manufacturability .006 Inch.
  • Smallest board dimension .35 inch in one direction; (square board = .64 x .64.)
  • Maximum board size is 12 x 14 (to 168 sq-inches)
  • Tin lead or Silver finish or Gold finish
  • 24 drill sizes available (finished size after plating):.008, .014, .020, .025, .029, .033, .036, .040, .043, .046, .053, .061, .067, .080, .087, .093, .100, .110, .125, .141, .151, .167, .193, .251 (.008 available with 4 and 6 layer only)
  • Green soldermask over bare copper (SMOBC) Hot Air Level (HAL).
  • 1 or 2 sided silkscreen (also known as "legend" or "nomenclature").

Lead-Free RoHS compliant PCB prototyping option is available on every service type with no additional lead-time or no additional costs!

PCB Prototyping Process

DFM Review

In DFM review, our engineering team will identify end-of-life (EOL) components if any, layout enhancements, and opportunities to increase efficiency. The purpose of this process is to resolve any potential manufacturing issues immediately.

Material, Components selection and Kit Prep

Our team will work on material and components gathering from trusted suppliers and vendors, guaranteeing quality.

Board Fabrication

In this stage, we will review Gerber files received from customers to kick start the PCB fabrication process.

Assembly & Test

At our manufacturing unit, the prototype specialist assigned to your project goes to your board through each step. From there, the process will continue for the fast-track process, silk screen, soldering, guiding your board through inspection and testing.

Completed Prototype Product Delivery

With our quick NPI process, your PCB prototype product will be delivered with required documentation packages, test certificates (if applicable), and other components if any.

WHY US?

  • We have over 44 years of experience in delivering PCB prototyping services.
  • Client satisfaction is our primary goal! We ensure our products will be manufactured and built to the highest standards without exception.
  • Our team tests the overall design and detects the problems quickly. It will help to save extra costs & time; and ensure that the final product performs efficiently.

FAQs

1. What is PCB Prototype?

PCB Prototypes are samples of products manufactured to test quality, performance, and functionality of the design.

2. Do you offer quick turn PCB Prototype?

Yes, we offer 24 hours quick turn PCB prototypes without sacrificing the quality of PCB boards.

3. Do you offer multi-layer PCB Prototype services?

Yes.

4. Do you offer custom finish (such as OSP, ENIG, ImAg, ENIG etc) services?

Yes, our highly experienced team is able to provide custom finish (such as OSP, ENIG, ImAg, ENIG etc) services based on your requirements.

5. Can you provide color difference for solder mask?

Yes.

6. Do you offer RoHS compliant or lead-free PCB prototypes?

Yes, we offer both RoHS compliant or lead-free PCB prototypes.

7. What is the smallest size and largest size of PCB prototype available?

We provide PCB prototype in minimum 1 x 1 inches and maximum in 18 x 20 inches size.

8. Which type of PCB Prototype Services are offered by you?

We offer PCB prototyping services like multi layered quick turn prototype, combined surface mount, chip-on-board (COB) and many other custom prototypes. Get a quick quote for any type of your requirements.

9. What is the cost of PCB prototypes?

The cost of PCB prototypes is depending on the various factors including amount of materials, labor work, components, quantity, complexity of product and more. Once we receive your quote request, we will get back to you with quotation.

10. How can I get a quote for PCB prototyping?

To get a quote for PCB prototyping, fill out this PCB prototype quote form with all the specifications and requirements & submit it. We will get back to you soon. In case you have any urgent requirements, you can also get in touch with us via sales@technotronix.us or 714/630-9200.

Do you have any PCB Prototype requirements? Request a free PCB Prototype quote. Alternatively, email BoM, Gerber files, and other required details at sales@technotronix.us or call us 714/630-9200.

PCB Assembled in 24 hours

Best Turn around time for Prototype PCB assembly. Kitted and Turn-Key option as per customers requirement.