Top Factors to Consider while Choosing Large PCB Prototypes Manufacturing Service!

By | Date posted: | Last updated: September 7, 2024
PCB Prototype Manufacturing

When you are looking at a circuit board that is more than 12 inches wide, what you are technically looking for, is a “large” PCB prototype. Besides their size, large boards are also characterized with a number of other distinctive features, primary among them being:

  • Significant number of layers
  • Large number of connectors

The above issues, in turn, impact the PCB assembly process, making large PCB prototype manufacturing, a highly specialized job. Let us look at all the factors that need to be taken into consideration in manufacturing large PCB Prototype boards, in some detail:

Pace of PCB Fabrication

Choosing the right vendor is crucial when dealing with large PCB prototypes, as the pace of PCB fab can be significantly affected. If the printed circuit board exceeds standard industry sizes and the vendor lacks the expertise, it can slow down the fabrication process. In today’s competitive market, where time-to-market is a critical advantage, delays in printed circuit board fabrication can be a major setback. These delays can push back your project deadlines and negatively impact your overall efficiency. Therefore, it’s essential to select a vendor skilled in handling large-scale printed circuit board fabrication to ensure timely and efficient delivery.

Large number of layers

While the typical layer count in a PCB ranges from 2-4 layers, 6-10 layers and 12 plus layers, large PCBs come with a significantly larger layer count. This requires a very specialized supplier to do the job, else the process can turn out to be very slow.

Cost

Typically since large PCBs do not fit on traditional panel sizes that the supplier usually works on, the cost per unit goes up.

Thermal impact

With a large PCB, what we are talking about is higher number of power and ground planes. This, in turn, means not just more solder material but also greater heat requirement. The thermal impact leads to higher time requirement, when it comes to solder reflow profile optimization.

Number of connectors

A large PCB Prototype comes with increased number of connectors. What this implies is that the testing mechanism needs to be robust to ensure that the PCB is working fine. This also means far more time spent in testing.

All of the above factors require that you choose a partner who has extensive experience in handling large PCB Prototype boards. In choosing the electronic contract manufacturer, be sure that you do due diligence around the following aspects:

  • First up, check for their manufacturing processes. Essentially their processes should be able to account for the thermal impact that large boards require
  • The other thing to look for is what kind of testing capabilities they have. Robust testing of a large board is the greatest prerequisite for its success.
  • It is also important to check for turnaround times as that can be a big source of competitive advantage.
  • It will also be a good idea to look for client testimonials. Nothing can tell you more about the expertise of the contract manufacturer than a satisfied client.

What you need above everything else is a contract manufacturer who is aware of the industry best practices and can proactively anticipate any issues that arise when it comes to large PCB prototypes. They should be able to work through all the challenges and provide solutions that work well. With the experience and expertise of the contract manufacturer by your side, you can rest assured of the success of your product.

At Technotronix, we combine state-of-the-art technology with our advanced engineering to deliver unparalleled quality and service. Not only do have expertise in a wide range of industries such as defense, industrial, and medical, we also have years of experience in dealing with large PCB boards. We are known for our advanced production techniques especially when it comes to multi-layered PCBs. With quick prototyping and consistent delivery of high-quality products, we offer a robust source of competitive advantage to our clients. With our four decades of experience, you can rest assured that we are cognizant of the industry best practices and will keep you ahead of the curve. Little surprise then, that when it comes to quality products at competitive prices, our clients completely trust our expertise. What you get from us are progressive solutions that are cutting-edge.

At Technotronix, we combine state-of-the-art technology with our advanced engineering to deliver unparalleled quality and service. With fast PCB prototyping and consistent delivery of high-quality PCBs, we offer a robust source of competitive advantage to our clients. With our four decades of experience, you can rest assured that we are cognizant of the industry best practices and will keep you ahead of the curve. Visit to know more about Large PCB prototype service and feel free to contact us. Also, you can drop an email to us at [email protected].

Why in-house Rapid PCB Prototyping is crucial for innovating Product Development?

By | Date posted: | Last updated: May 28, 2021
Rapid PCB Prototyping

When it comes to new product development, the role of PCB prototyping cannot be undermined. After all, before commissioning a full production run, it is imperative to be sure that the PCB is functioning correctly. You wouldn’t want to risk a large run with issues that could impact the smooth working of the final product. These issues, if any, when caught at the PCB prototype stage ensure that costly errors can be avoided. A prototype is nothing but an early sample that helps test the functionality of the design. For this reason, the process of PCB prototyping needs to be planned correctly.

In fact there are different types of rapid PCB prototypes that are used to test different aspects of the design. Prominent among these are:

  • Visual models – These essentially depict the shape and component structure and help review the overall design.
  • Proof-of-concept – If you are pitching to an investor with an idea, you sure know of this type of prototype that enables you to display the functionalities of the product.
  • Working prototype – These prototypes incorporate the functions of the final product.
  • Functional prototype – These are close to the final product both in terms of design and functionality.

PCB Prototyping is also extremely important as time-to-market is continuously becoming a huge source of competitive advantage. Whether it is beating the competition or getting to the market before the technology becomes obsolete, there are enough and more reasons to speed up the process. Little surprise then that rapid in-house prototyping is the need of the hour.

Here are the many advantages that In-House PCB prototyping has to offer:

  • Quick turnaround time

    Rapid in-house prototyping comes with the distinct advantage of quick turnaround time. What that means is that you could create new prototypes within days if not hours.

  • Improved possibility of innovation

    What rapid prototyping also offers is the improved possibility of innovation. With the ability to make changes in the PCB design easily, it is far more liberating for the engineer to be able to try out different things. There isn’t the fear of thinking of a positive change and then worrying that the product is too far into the production stage. When you have the liberty to work in this manner, it is a given that efficiency increases. The engineer could discover efficient designs or waste reducing methods, all of which enhance efficiencies.

  • Reduced Costs

    While standard PCB production is costly, what adds to the cost is the possibility of errors. With rapid PCB Prototyping the cost is significantly reduced on account of the following:

    • It is easy to uncover any design flaws early. This ensures that you do not have to resort to far more expensive fixes later in the cycle.
    • With PCB Prototyping, USA, the design team can try out various permutations and combinations that work well for efficiency and cost
    • It is far easier to make any product adjustments. In turn, this leads to reduced costs when it comes to redesign, packaging and more.
    • Overall, therefore what you are looking at is improved product quality with a lower cost of manufacturing, a win-win situation.

  • Improved time-to-market

    Rapid prototyping comes with the obvious benefit of the ability to take the product far quicker into the market than traditional manufacturing. In the best case scenario, you could be looking at cutting several weeks from the product roll out schedule which really is an invaluable advantage in today’s highly competitive world. In a scenario where technology becomes obsolete quickly, you are ensuring that you do not add to inefficiencies.

  • Custom variations

    With the roll out cycle being expedited, what you have is the possibility of introducing custom designs that are tailored to the customer’s specific needs. Whether it is new features, different sizes all of it is easily executable.

Above everything it is the fact that you do not make costly errors that not only can cost you monetarily but also make dents into your company reputation, that is invaluable when it comes to PCB prototyping service.

To sum up

Producing PCBs in-house means several things ranging from reduced development cost to improved turnaround times. In short, what you have is a strong competitive edge.

One of the in house PCB prototype marvels, TechnoTronix facilitates PCB assembly services with no fuss, simple and fast prototyping with a unique way of using advanced techniques like automated layout analysis, algorithms and custom technical specimens depending on the Gerber file and BOM (Bill of Materials) required for a particular prototype. To get an exact PCB Prototype for your new product, remodeling or for other novelties; Explore our In-House PCB prototyping services!

What is the Impact of COVID-19 on Medical PCB Prototypes!

By | Date posted: | Last updated: September 7, 2024
medical-pcb-prototypes

The fury unleashed by COVID-19 on the entire world has been unprecedented. Clearly it has emerged as the most pressing health emergency in recent times. Besides its devastating impact on health, this pandemic has also had a long-term impact on global business. With many countries still recovering from stringent lockdown, it will definitely be a while before the world economy starts to inch towards pre-COVID levels.

The one area that is witnessing growing demand on account of this devastation unleashed by the disease is the medical electronics industry. Requirements for equipment such as ventilators, fog generators, patient monitors, respiratory support equipment and more, is on an all-time high, with COVID 19 cases rising every single day. What is also growing is the demand for devices such as temperature monitors and infrared thermometers, for patients to monitor their health statistics, closely. With most medical diagnosis and treatment methods having been automated, what is also growing is the demand for medical PCB Prototypes.

While PCBs are the lifeline of any electronic device and are responsible for its success or failure, when it comes to medical equipment, the need for quality PCB Prototypes is further enhanced. Here after all one is dealing with precious lives and there is no way safety or durability can be compromised.

Types of PCBs required in the medical industry

Medical PCB Prototyping find extensive application in a wide variety of equipment such as pacemakers, MRI equipment, ultrasonic equipment, CT scans, neural stimulators and more, besides the specific equipment required in the fight against COVID-19. To meet the bespoke requirements of each of these devices, there is a wide range of PCB Prototypes that can do justice to the complex machines that need the assurance of quality and durability. Here are some of the PCBs that are available specifically for medical equipment. These PCBs fit in to the custom requirements of the medical industry, particularly of equipment that is needed in the fight against COVID.

Flexible PCBs/Rigid-flex PCBs

Increasingly with a number of medical devices required to be placed in the patient’s bodies, the need of the hour is a flexible PCB, that can fit the specific, limited space as also be non-toxic and corrosion resistant. Flexible PCBs are also suited for the increasing miniaturization of equipment. Additionally, flexible or rigid-flex PCBs are well-suited for medical equipment on account of the fact that they are highly resistant to damage.

HDI PCBs

With the need for high-density connections to be packed in a small space, what also works well when it comes to PCB prototyping service for medical equipment are HDI PCBs. They can provide high transmission rates especially with the increasing miniaturization. This holds true not just for medical equipment but also for a wide range of other industries such as automobiles, telecommunication and more.

Technotronix is a known name in Medical PCB Prototyping

At Technotronix, we have over four decades of experience in PCB manufacturing and assembly services. Our advanced production techniques and manufacturing practices ensure that we make high quality, complex PCBs to suit bespoke requirements.

Even though we cater to a wide range of industries, Medical PCB prototype services remain our forte. Our strength lies in responding to the high degree of innovation in product layout with skill and dexterity. It is hugely gratifying for us to be able to support the mission against COVID 19 with best-in-class products. What we have at our disposal to be able to make this possible is unparalleled technical expertise. We understand how the fight against COVID-19 is time bound and our strength also lies in our quick turnaround times and consistent delivery of high-quality products at competitive prices. The fact that we are an ISO 9001:2015 AS9100 Rev D company, means that you can rest assured that your products are in safe hands. When you are dealing with us, you aren’t just dealing with any other vendor but a quality partner who is as committed to taking healthcare services to a whole new level.

Importantly, we at TechnoTronix are dedicated to putting our best foot forward and playing our role in offering quality PCB Prototyping in the fight towards COVID-19. Here’s to saving lives together!

The Role of Rapid PCB Prototyping in COVID-19 Outbreak Pandemic!

By | Date posted: | Last updated: September 5, 2024
Rapid PCB Prototyping

Who would have ever thought that with all our apparent progress, there would be a time when the entire world would need to literally freeze in its tracks. With the ongoing pandemic, we are seeing a health crisis as well as the many economic implications playing out, across the world.

The good news, however, is that, there is a lot of work that is happening when it comes to efforts to mitigate its impact. This is in terms of vaccine development, medicines, ventilators, diagnostic equipment and more. The problem, however, is that, ramping up production at a time when businesses have been impacted in many ways, is hard. Besides, you need a manufacturer who has the requisite experience with technology and the necessary expertise and certifications in manufacturing. Additionally, the manufacturer also needs to be proactive and agile to be able to respond quickly, given the gravity of the situation.

These are the exact reasons why your local PCB Manufacturers are well poised to take on this task.

Below are the many reasons why PCB Prototype Manufacturer can help:

Location

With local PCB Manufacturers, the big advantage is that you are in the same time zone and communication issues are minimal, especially when time is of essence. Also, you do not have to suffer long shipping periods. All of these issues are bound to come in when you deal with offshore manufacturers, which will impede the speed of the project.

Ability of the PCB manufacturer

A local PCB manufacturer can, not only build the circuit board, they also offer a host of other services that come in handy. With capabilities such as box building cables, wire harnesses and more, they are well suited to help carry your project to completion in the shortest time frame.

Engineering PCB Prototype capabilities

The added advantage of a PCB manufacturer also is that they have strong engineering capabilities that can come in extremely handy in building the product. The engineering team can also help validate designs at the early stage so that costly errors can be avoided at a later stage.

Access to parts

A local PCB Manufacturer typically has a wide network of component manufacturers and vendors. What this means is that you have easy access to the parts required. They can also suggest parts that are better in terms of performance or price.

Speed

With a local PCB Manufacturer, the one expertise that you can also rely on is the fact that they are used to rapid PCB Prototyping. PCB Prototyping service also caters to a wide range of volumes. With a vast experience in low-volume high mix production, PCB Prototyping California, is your answer when you want to develop a superior product in the shortest possible time.

Necessary skill

Local PCB Manufacturers have already been manufacturing advanced electronic items. They, therefore, have the necessary skill set and the experience that is most needed when you are producing critical equipment that could help in the pandemic containment and save lives.

Certification

Last, but definitely not the least, what local PCB manufacturers also have is the necessary certification so that the medical equipment is built to the highest standards and meets all the regulatory as well as quality requirements.

At TechnoTronix, we have over four decades of experience in rendering high tech PCB prototypes, PCB assembly and PCB manufacturing services. Combining state-of-the-art technology with advanced engineering, we offer rapid PCB Prototyping and consistent delivery of high-quality products on time. We adopt advanced production techniques and manufacturing practices producing high quality multi-layered PCBs. Our ability to test from the board level to the box build level, ensures that we offer the most progressive solutions at competitive prices.

Among the many industries we serve, our expertise also lies in Medical PCB Prototyping. It is hugely gratifying for us to be able to make a meaningful contribution to an industry that is creating high degree of product innovation to save lives.

We are well poised to take on rapid PCB prototyping to aid diagnostic systems that can help in the COVID-19 pandemic. Besides building highly specialized boards we can also assist with the fixtures required for the project. Our extremely experienced and skilled staff ensures that little time is lost given the mission critical nature of the project.

For more information and to find out how we can assist you, email us your queries [email protected]. Feel free to contact us for PCB Prototyping, Printed Circuit Boards Manufacturing and Assembly needs!